WP 5018 PDS 2000r.pdf

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Workshop manual
5018 PDS 2000
Product
Exploded View
Disassembly & Assembling
Shock absorber
02/2002
5018 PDS OEM 2000
Introduction
Exploded view
Disassembly shock absorber
Disassembly piston-rod
Disassembly adaptor DU-bush
Assembling adaptor DU-bush
Assembling piston-rod
Disassembly tube-side
Assembling tube-side
Bleeding
On pressure with nitrogen
Mounting spring
Adjusting
2
3
4
11
15
17
21
27
34
48
56
57
60
Shock absorber 5018 PDS 2000
1
Workshop manual
5018 PDS 2000
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are working
with WP suspension products as described in this
workshop manual:
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique “T” number (available at
WP Suspension) protect you from damaging the parts.
Always use aluminium protector-plates, when clamping
our products or parts in the vice.
Always replace damaged or worn parts.
Clean all parts before assembling.
Caution:
Many times it is necesarry to assemble parts with T131,
T132 and T163.
These parts must dry for at least four hours!!
Shock absorber 5018 PDS 2000
02/2002
We r k p l a a t s h a n d b o e k
2
Workshop manual
5018 PDS 2000
Product
Exploded View
Disassembly & Assembling
Exploded view
Shock absorber 5018 PDS 2000
02/2002
3
Workshop manual
5018 PDS 2000
Product
Exploded View
Disassembly & Assembling
Disassembly
shock absorber
Measure the length (preload) of the
spring.
175
Take note of the rebound (REB) position.
1 is closed.
(“
+”
mark)
176
Shock absorber 5018 PDS 2000
02/2002
Take note of the compression (COM)
position.
1 is open.
(“
–
” mark).
177
We r k p l a a t s h a n d b o e k
4
Workshop manual
5018 PDS 2000
Product
Exploded View
Disassembly & Assembling
Unscrew the spring retainer.
(Allenkey 5)
178
Loosen the spring retainer with T106.
179
Shock absorber 5018 PDS 2000
02/2002
Screw the spring retainer to the
bottom.
180
We r k p l a a t s h a n d b o e k
5

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