WP 5018 PDS 1999r.pdf

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Workshop manual
5018 PDS 1999
Product
Exploded View
Disassembly & Assembling
Shock absorber
02/2002
5018 PDS 1999
Introduction
Exploded view
Disassembly shockabsorber
Disassembly piston-rod
Disassembly adaptor DU-bush
Assembling adaptor DU-bush
Assembling piston-rod side
Disassembly tube-side
Assembling tube-side
Bleeding
On pressure with nitrogen
Assembling the spring
Adjusting
2
3
4
11
14
16
20
25
32
46
54
55
58
Shock absorber 5018 PDS 1999
1
Workshop manual
5018 PDS 1999
Product
Exploded View
Disassembly & Assembling
Introduction
General notice
Pay attention to the following notes, when you are
working with WP Suspension products as
described in this workshop manual.
Always use clean and professional tools.
Regular you need next to the general equipment, the
special tools of WP Suspension.
These tools with a unique “T“ number (available by
WP Suspension) protect you from damaging the
parts.
Always use aluminium protector-plates, when
clamping
our products or parts in the vice.
Replace always damaged or worn parts.
Clean all parts before assembling.
02/2002
Caution:
Many times it is necesarry to assemble parts with
T131, T132 and T163.
Shock absorber 5018 PDS 1999
We r k p l a a t s h a n d b o e k
2
Workshop manual
5018 PDS 1999
Product
Exploded View
Disassembly & Assembling
Exploded view
Shock absorber 5018 PDS 1999
02/2002
3
Workshop manual
5018 PDS 1999
Product
Exploded View
Disassembly & Assembling
Disassembly shock
absorber
measure the length (preload) of the
spring.
175
Take note of position rebound.
(1 is closed “
+
” mark)
176
Shock absorber 5018 PDS 1999
02/2002
Take note of position compression, and
turn the knob to position 1.
(1 is open “
–
” mark)
177
We r k p l a a t s h a n d b o e k
4
Workshop manual
5018 PDS 1999
Product
Exploded View
Disassembly & Assembling
Unscrew the spring retainer.
178
Loosen with T106 the spring retainer.
179
Shock absorber 5018 PDS 1999
02/2002
Screw the spring retainer against the
bottom.
180
We r k p l a a t s h a n d b o e k
5

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