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13
. REAR WHEEL/REAR BRAKE/
REAR SUSPENSION
AGILITY CITY 125
13
1.2kg-m
13
11.0kg-m
3.5kg-m
13-0
13
. REAR WHEEL/REAR BRAKE/
REAR SUSPENSION
AGILITY CITY 125
REAR BRAKE.........................................13-3
REAR SHOCK ABSORBER...................13-4
SERVICE INFORMATION ...................... 13-1
TROUBLESHOOTING ............................. 13-1
REAR WHEEL .......................................... 13-2
SERVICE INFORMATION
GENERAL INSTRUCTIONS
•
During servicing, keep oil or grease off the brake drum and brake linings.
SPECIFICATIONS
Item
Radial
Rear wheel
Axial
Rear brake drum I.D
Rear brake lining thickness
Rear shock absorber spring free length
Rim runout
TORQUE VALUES
Rear axle nut
Rear shock absorber upper mount bolt
Rear shock absorber lower mount bolt
Exhaust muffler joint lock nut
Exhaust muffler lock bolt
Standard (mm)
⎯
⎯
131
4.0
225
Service Limit (mm)
2.0
2.0
130
2.0
210
11~13kgf-m
3.5~4.5kgf-m
2.4~3.0kgf-m
1.0~1.4kgf-m
3.0~3.6kgf-m
Special Tool
Cushion Assemble & Disassemble Tool
TROUBLESHOOTING
Rear wheel wobbling
•
Bent rim
•
Faulty tire
•
Axle not tightened properly
Soft rear shock absorber
•
Weak shock absorber spring
•
Faulty damper
Poor brake performance
•
Brake not adjusted properly
•
Worn brake linings
•
Worn brake shoes at cam contacting area
•
Worn brake cam
•
Worn brake drum
13-1
13
. REAR WHEEL/REAR BRAKE/
REAR SUSPENSION
AGILITY CITY 125
Rear Shock Absorber Bolt
REAR WHEEL
REMOVAL
Remove the exhaust muffler. ( 2-5)
Remove the rear axle nut and rear shock
absorber bolt.
Remove the rear axle side collar and rear
fork.
Remove the rear wheel.
.
Rear Axle Nut
Rear Fork
INSPECTION
Measure the rear wheel rim runout.
Service Limits:
Radial:
2.0mm replace if over
Axial:
2.0mm replace if over
Inspect the rear brake drum.
Measure the rear brake drum I.D.
Service Limits:
130mm replace if over
Lock Bolts
＊
First install and tighten the exhaust
INSTALLATION
Install the rear wheel in the reverse order of
removal.
Tighten the rear axle nut.
Torque:
11.0-13.0kg-m
Install the exhaust muffler.
Torque:
Exhaust muffler joint lock nut: 1.0~1.4kgf-m
Exhaust muffler lock bolt: 3.0~3.6kgf-m
muffler joint lock nuts and then the
exhaust muffler lock bolts.
Joint Lock Nuts
13-2
13
. REAR WHEEL/REAR BRAKE/
REAR SUSPENSION
AGILITY CITY 125
REAR BRAKE
BRAKE LINING INSPECTION
Measure the brake lining thickness.
Service Limit:
2.0mm replace if below
＊
Keep oil or grease off the brake linings.
Brake Arm
Brake Shoes
REAR BRAKE DISASSEMBLY
Remove the rear brake adjusting nut and
disconnect the rear brake cable.
Remove the rear brake shoes.
Adjusting Nut
Brake Arm Bolt
Remove the brake arm bolt to remove the
brake arm.
Remove the brake cam.
Brake Arm
Grease
Brake Cam
REAR BRAKE ASSEMBLY
Apply grease to the anchor pin.
Apply grease to the brake cam and install it.
Install the brake shoes.
13-3
13
. REAR WHEEL/REAR BRAKE/
REAR SUSPENSION
AGILITY CITY 125
Apply a small amount of engine oil to the felt
seal and install it to the brake cam.
Install the brake arm.
＊
Align the wide groove on the wear
indicator plate with the wide tooth of the
brake cam.
Install and tighten the brake arm bolt.
Align the scribed line on the brake arm
with the punch mark on the brake cam.
Return Spring
Brake Cable
Brake Arm
Brake Arm
＊
Install the brake arm return spring.
Install the brake arm pin.
Connect the brake cable and install the
adjusting nut.
Install the rear wheel. ( 13-2)
Adjust the rear brake lever free play.
( 3-8)
Adjusting Nut
Upper Mount Bolts
LEFT REAR SHOCK ABSORBER
REMOVAL
Remove the frame body cover. ( 2-3)
Remove the air cleaner case. ( 5-19)
Remove the rear shock absorber upper and
lower mount bolts.
Remove the rear shock absorber.
Rear Shock Absorbers Lower Mount Bolts
Rear Shock Absorber Compressor
DISASSEMBLY
Install the rear shock absorber compressor as
the figure shown.
＊
Install the rear shock absorber lower
joint into the rear shock absorber
compressor.
Compress the rear shock absorber spring.
Special
Cushion Assemble & Disassemble Tool
Loosen the lower joint lock nut.
Remove the lower joint.
Remove the lock nut, rubber and damper.
Cushion Assemble & Disassemble Too
13-4

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