evzone_dld_think-chapter-Z-Diagnostic-tools (1).pdf

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Workshop manual
Diagnostic tools
Chapter Z rev. B
14.01.10
Chapter Z
Diagnostic tools
Z.1
Z.2
Diagnosable components .................................................................................. 2
Diagnostic tool .................................................................................................. 2
Z.3
THINK Techcenter ............................................................................................. 2
Z.3.1
Connecting ................................................................................................. 3
Z.3.2
Reading error codes .................................................................................... 3
Z.3.3
Reading Live data ....................................................................................... 3
Z.3.4
Actuator tests ............................................................................................. 4
Z.3.5
ODST Results ............................................................................................. 4
Z.3.6
Guided Routines .......................................................................................... 4
Z.3.7
Technical Information .................................................................................. 5
Z.3.8
Home Page ................................................................................................. 5
Z.3.9
Settings ..................................................................................................... 5
Z.4
ZebraMonitor ..................................................................................................... 5
Z.4.1
Connecting ZebraMonitor ............................................................................. 6
Z.4.2
Starting ZebraMonitor .................................................................................. 6
Z.4.3
Zebramonitor subdivision ............................................................................. 6
Z.4.4
Data storage .............................................................................................. 7
Z.5
CHAS ................................................................................................................. 8
Z.5.1
Start CHAS ................................................................................................. 8
Z.5.2
Edit Parameters .......................................................................................... 9
Z.5.3
Display Variables (F4) .................................................................................. 9
Z.6
Downloading PCU Software ............................................................................. 11
Z.7
Software download to BMI/Winflash .............................................................. 12
Z.7.1
Connecting ............................................................................................... 12
Z.7.2
Winflash................................................................................................... 13
Z.8
PCU Config. Tool .............................................................................................. 14
Z.8.1
Connecting ............................................................................................... 14
Z.8.2
Disabling power steering ............................................................................ 14
© THINK Global AS
Page 1 of 14
Workshop manual
Diagnostic tools
Chapter Z rev. B
14.01.10
Z.1 Diagnosable components
The following components are possible
to diagnose with the diagnostic tool:
BMI
(Battery Management System)
PCU
(Power Control Unit)
GEM
(Generic Electric Module)
RAC
(Remote Acqusition Control)
CDCM
(Climate control)
SRS ECU (Airbag and belt tensioner
control
unit)
ABS
(ABS brakes)
PATS
(Passive anti-theft system)
EPHS
(Power steering)
Z.2 Diagnostic tool
At the moment you need three different
diagnostic tools:
THINK Techcenter (for GEM, PATS,
RAC, airbag ECU, ABS, CDCM)
CHAS (for PCU)
ZebraMonitor (for BMI/Zebra
battery)
Z.3 THINK Techcenter
This consist of 2 cables and the
diagnostic unit (VCI).
You also need a PC with USB output and
the correct software.
© THINK Global AS
Page 2 of 14
Workshop manual
Diagnostic tools
Chapter Z rev. B
14.01.10
Z.3.1 Connecting
Connect the OBD contact to the
diagnostic contact to the left of the
fusebox. The other end to the USB
contact in the PC. Start THINK
Techcenter with ignition on and the
charge cable connected.
Z.3.2 Reading error codes
Select the wanted ECU.
Select ”Fault Codes”.
Press the magnifier to read error
codes.
Fault Diagnose (not developed
yet).
Z.3.3 Reading Live data
Select the wanted ECU.
Select ”Item” from the list by
double click.
Start reading by pressing the
”Play” button.
© THINK Global AS
Page 3 of 14
Workshop manual
Diagnostic tools
Chapter Z rev. B
14.01.10
Z.3.4 Actuator tests
Select the ECU you want to test.
Select ”Item” from the list by
double-clicking.
Choose View Item
Press the ”Play” button.
Z.3.5 ODST Results
ODST means ”On demand self test”.
These are different from ECU to ECU.
THINK Techcenter does a selftest and
you can read the result.
Z.3.6 Guided Routines
Here you will find guideded routines
varying from ECU to ECU. For example:
ECU Renewal
Software Download
Write VIN
Transponder Learn (key
programming)
Follow the instructions on the screen.
Keep the car’s VIN ready.
© THINK Global AS
Page 4 of 14
Workshop manual
Diagnostic tools
Chapter Z rev. B
14.01.10
Z.3.7 Technical Information
At the moment not in use.
Z.3.8 Home Page
Link to THINKs homepage.
Z.3.9 Settings
Here you’ll find system settings, release
notes etc. for THINK Techcenter.
Z.4 ZebraMonitor
Consists of a P-CAN cable and an OBD-2
cable. You also need a PC with USB
connector and the correct software.
© THINK Global AS
Page 5 of 14
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