mazda 6 GH WORKSHOP REPAIR MANUAL + WIRING DIAGRAMS.pdf

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WORKSHOP REPAIR MANUAL
WIRING DIAGRAMS
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MAZDA6 2010.5MY WIRING DIAGRAM
VIEW MAIN INDEX
FOREWORD
This wiring diagram incorporates the wiring schematics of the Mazda6 and available optional
equipment. Actual vehicle wiring may vary slightly depending on optional equipment or local
specifications, or both. For proper repair and maintenance, a thorough familiarization with this manual
is important, and it should always be kept in a handy place for quick and easy reference.
All the contents of this manual, including drawings and specifications, are the latest available at the
time of printing. As modifications affecting repair or maintenance occur, relevant information
supplementary to this volume will be made available at Mazda dealers. This manual should be kept
up-to-date.
Ford Motor Company reserves the right to alter the specifications and contents of this manual without
obligation or advance notice.
All rights reserved. No part of this book may be reproduced or used in any form or by any means,
electronic or mechanical-including photocopying and recording and the use of any kind of information
storage and retrieval system-without permission in writing.
WARNING
Servicing a vehicle can be dangerous. If you have not received service-related training, the risks of
injury, property damage, and failure of servicing increase. The recommended servicing procedures for
the vehicle in this workshop manual were developed with Mazda-trained technicians in mind. This
manual may be useful to non-Mazda trained technicians, but a technician with our service-related
training and experience will be at less risk when performing service operations. However, all users of
this manual are accepted at least to know general safety procedures.
This manual contains “Warnings” and “Cautions” applicable to risks not normally encountered in a
general technician’s experience. They should be followed to reduce the risk of injury and the risk that
improper service or repair may damage the vehicle or render it unsafe. It is also important to
understand that the “Warnings” and “Cautions” are not exhaustive. It is impossible to warn of all the
hazardous consequences that might result from failure to follow the procedures.
The procedures recommended and described in this manual are effective methods of performing
service and repair. Some require tools specifically designed for a specific purpose. Persons using
procedures and tools which are not recommended by Ford Motor Company must satisfy themselves
thoroughly that neither personal safety nor safety of the vehicle will be jeopardized.
The contents of this manual, including drawings and specifications, are the latest available at the time
of printing, and Ford Motor Company reserves the right to change the vehicle designs and alter the
contents of this manual without notice and without incurring obligation.
Parts should be replaced with genuine Mazda replacement parts or with parts which match the quality
of genuine Mazda replacement parts. Persons using replacement parts of lesser quality than that of
genuine Mazda replacement parts must satisfy themselves thoroughly that neither personal safety nor
safety of the vehicle will be jeopardized.
Ford Motor Company is not responsible for any problems which may arise from the use of this manual.
The cause of such problems includes but is not limited to insufficient service related training, use of
improper tools, use of replacement parts of lesser quality than that of genuine Mazda replacement
parts, or not being aware of any revision of this manual.
© 2010
FMCSA
Ford
Motor Company
of Southern Africa
5829-10-10A
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Wiring Diagram
APPLICATION:
This manual is applicable to vehicles beginning with
the
Vehicle Identification Numbers (VIN)
shown on
the following page.
CONTENTS
TITLE
GENERAL INFORMATION
SECTION
00
01
02
03
04
05
06
07
08
09
AI
ENGINE
SUSPENSION
DRIVELINE/AXLE
BRAKES
TRANSMISSION/
TRANSAXLE
STEERING
HEATER, VENTILATION &
AIR CONDITIONING (HVAC)
RESTRAINTS
BODY & ACCESSORIES
ALPHABETICAL INDEX
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MAZDA6 2010.5MY WIRING DIAGRAM
TO MODEL INDEX
VEHICLE IDENTIFICATION NUMBERS (VIN)
(CHASSIS NUMBERS)
U.K. specs.
JMZ GH1282*# 400001-
JMZ GH1482*# 400001-
JMZ GHA2A60#400001-
JMZ GHA2B60#400001-
JMZ GHA2C60#400001-
JMZ GHA2E70# 400001-
JMZ GHA4A60#400001-
JMZ GHA4B60#400001-
JMZ GHA4C60#400001-
JMZ GHA4E60# 400001-
JMZ GHA4E70# 400001-
JMZ GHA4L60# 400001-
JMZ GHA9A60#400001-
JMZ GHA9B60#400001-
JMZ GHA9C60#400001-
JMZ GHA9E60# 400001-
JMZ GHA9E70# 400001-
JMZ GHA9L60# 400001-
General (R.H.D.) specs.
JM6 GH1052*0 200001-
JM6 GH10F2*0 200001-
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MAZDA6 2010.5MY WIRING DIAGRAM
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SYSTEM INDEX
00 GENERAL INFORMATION
R READING WIRING DIAGRAMS
VEHICLE IDENTIFICATION NUMBER (VIN) CODE ............2
VEHICLE IDENTIFICATION NUMBERS (VIN) .....................3
CONTENTS OF WIRING DIAGRAMS..................................4
GROUND POINTS................................................................5
SYSTEM CIRCUIT DIAGRAM/
CONNECTOR DIAGRAM ...................................................6
ROUTING DIAGRAM............................................................8
HARNESS SYMBOLS ..........................................................9
WIRING COLOR CODE .......................................................9
SYMBOLS.............................................................................9
SERVICE WARNING AND CAUTION FOR VEHICLES
WITH SRS AIR BAG SYSTEM .........................................12
SERVICE WARNING FOR VEHICLES
WITH DISCHARGE HEADLIGHTS ..................................12
ABBREVIATIONS USED IN THIS MANUAL.......................12
P ELECTRICAL SYSTEM GENERAL PROCEDURES
...........14
09 BODY & ACCESSORIES
12 GLASS/WINDOWS/MIRRORS
REAR WINDOW DEFROSTER (INCLUDES
HEATED OUTER MIRROR INFORMATION)................. 232
POWER WINDOW SYSTEM
AUTO-OPEN/CLOSE FUNCTION
FOR ALL WINDOWS.................................................. 238
AUTO-OPEN/CLOSE FUNCTION
FOR DRIVER-SIDE WINDOW ................................... 262
POWER OUTER MIRROR............................................... 254
RETRACTABLE OUTER MIRROR .................................. 254
AUTO DIMMING MIRROR ............................................... 260
13 SEATS
SEAT WARMER ............................................................... 274
MEMORY POWER SEAT................................................. 280
14 SECURITY AND LOCKS
POWER DOOR LOCK SYSTEM ..................................... 292
IMMOBILIZER SYSTEM .................................................. 298
KEYLESS ENTRY SYSTEM
(WITHOUT ADVANCED KEYLESS ENTRY AND PUSH
BUTTON START SYSTEM) ........................................... 300
ADVANCED KEYLESS ENTRY
AND PUSH BUTTON START SYSTEM........................ 302
LIFTGATE AUTO CLOSURE SYSTEM............................ 324
15 SUNROOF
....................................................................... 328
18 LIGHTING SYSTEMS
HEADLIGHT..................................................................... 330
LICENSE PLATE LIGHT .................................................. 338
PARKING LIGHT.............................................................. 338
TAILLIGHT ....................................................................... 338
FOG LIGHT...................................................................... 342
TURN AND HAZARD WARNING LIGHT ......................... 346
BACK-UP LIGHT.............................................................. 350
BRAKE LIGHT ................................................................. 352
HIGH-MOUNT BRAKE LIGHT ......................................... 352
INTERIOR LIGHT ............................................................ 358
MAP LIGHT...................................................................... 358
TRUNK COMPARTMENT LIGHT..................................... 360
CARGO COMPARTMENT LIGHT.................................... 362
COURTESY LIGHT.......................................................... 364
VANITY MIRROR ILLUMINATION ................................... 364
HEADLIGHT AUTO LEVELING SYSTEM ....................... 366
AFS (ADAPTIVE FRONT LIGHTING SYSTEM) .............. 366
HEADLIGHT MANUAL LEVELING SYSTEM .................. 372
ILLUMINATION LIGHT..................................................... 374
STEERING ANGLE SENSOR ......................................... 382
19 WIPER/WASHER SYSTEM
WINDSHIELD WIPER AND WASHER............................. 384
REAR WIPER AND WASHER ......................................... 388
HEADLIGHT CLEANER................................................... 390
20 ENTERTAINMENT
ACCESSORY SOCKET ................................................... 392
AUDIO SYSTEM
WITHOUT Bose® TYPE AUDIO ................................... 394
WITH Bose® TYPE AUDIO........................................... 406
Bluetooth SYSTEM .......................................................... 428
CAR-NAVIGATION SYSTEM ........................................... 436
21 POWER SYSTEM
WITHOUT ADVANCED KEYLESS ENTRY
AND PUSH BUTTON START SYSTEM......................... 438
WITH ADVANCED KEYLESS ENTRY
AND PUSH BUTTON START SYSTEM......................... 442
22 INSTRUMENTATION/DRIVER INFO.
INSTRUMENT CLUSTER ................................................ 446
HORN............................................................................... 466
INFORMATION DISPLAY................................................. 468
PARKING SENSOR SYSTEM ......................................... 472
REAR VEHICLE MONITORING SWITCH ....................... 482
40 CONTROL SYSTEM
BCM (BODY CONTROL MODULE) ................................. 488
POWER, GROUND & COMMON CONNECTOR
E
ELECTRICAL WIRING SCHEMATIC
WITHOUT ADVANCED KEYLESS ENTRY
AND PUSH BUTTON START SYSTEM............................18
WITH ADVANCED KEYLESS ENTRY
AND PUSH BUTTON START SYSTEM............................22
F FUSE BOX..........................................................................26
C COMMON CONNECTOR LIST
..........................................30
G GROUND POINT
................................................................48
DATA LINK CONNECTOR
D DATA LINK CONNECTOR
.................................................54
01 ENGINE
12 COOLING SYSTEM
WITH TWO COOLING FAN RELAYS .................................66
WITH FOUR COOLING FAN RELAYS ...............................70
WITH THREE COOLING FAN RELAYS .............................76
14 FUEL SYSTEM...................................................................82
17 CHARGING SYSTEM
EXCEPT MZR-CD 2.2 ........................................................84
MZR-CD 2.2........................................................................86
19 STARTING SYSTEM
..........................................................88
20 CRUISE CONTROL SYSTEM
............................................92
40 CONTROL SYSTEM
MZR 1.8, MZR 2.0, MZR 2.5...............................................94
MZR 2.0 DISI ....................................................................120
MZR-CD 2.2......................................................................146
04 BRAKES
13 ANTILOCK BRAKE SYSTEM..........................................174
15 DYNAMIC STABILITY CONTROL
...................................178
05 TRANSMISSION/TRANSAXLE
17 AUTOMATIC TRANSAXLE
AUTOMATIC TRANSAXLE CONTROL SYSTEM.............184
18 AUTOMATIC TRANSAXLE SHIFT MECHANISM
KEY INTERLOCK SYSTEM .............................................196
SHIFT-LOCK SYSTEM .....................................................196
06 STEERING
13 ELECTRIC POWER STEERING (EPS)............................198
07 HEATER, VENTILATION & AIR CONDITIONING (HVAC)
40 CONTROL SYSTEM
HEATER AND AIR CONDITIONER SYSTEM
MANUAL A/C .................................................................202
AUTO A/C ......................................................................210
A/C COMPRESSOR CONTROL ......................................220
08 RESTRAINTS
10 AIR BAG SYSTEM
AIR BAG SYSTEM (INCLUDES PRE-TENSIONER
SEAT BELT INFORMATION) ..........................................222
AI ALPHABETICAL INDEX
ALPHABETICAL INDEX .................................................. 532
Two digits (section ID) indicated in front of each title are commonly used with the Workshop Manual.
1

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