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Installation Planning Instructions
for
Qingshan JSH403/404/405/406
Auxpac generating sets: 3 x Wärtsilä Auxpac 1800W6L26
Date:
Version:
Made by:
25 February 2011
a5
Wartsila China Ltd
Lib Version: a1617
Installation Planning Instructions
Preface
Preface
Wärtsilä as supplier and the yard as contractor need to communicate installation specific information to
build an installation that is both reliable and economical in use. During the years this information has evolved
into what we today are calling the Installation Planning Instruction (IPI).
Instructions included in this file are installation specific and based on the best of our experience and
knowledge. The instructions shall be used as a recommendation with general guidelines. However, project
specific deviations can be accepted based on special consideration. Alternative solutions and design should
be separately agreed with Wärtsilä.
The level of content maintained in the IPI is based on the assumption that the receiving contractor maintains
the workmanship required to design and build high quality ship installations.
The IPI is a living document that is updated according to the proceeding project and as far as technically
possible reflect the actual situation. Each updated issue of the IPI is identified by its own unique version
number ( e.g. "project xx" - a1) which should be referred to in any correspondence or discussion related
to the specific projects.
Issuing the first or any new version of IPI is proceeded by our internal quality assurance and approval by
the Project Manager. To ensure further development in our common interest we appreciate your comments
forwarded to us via the Project Manager.
Wärtsilä, Ship Power 4 stroke business.
Qingshan JSH403/404/405/406 - a5
25 February 2011
iii
Installation Planning Instructions
List of Changes
List of updated text in this version
See section
1.1
1.6
Information in section "Project administration" has been updated.
Information in section "Wärtsilä scope of supply for project Qingshan
JSH403/404/405/406" has been updated.
Page
1-1
1-5
List of updated drawings in this version
Drawing number
DAAE066533 a Recommended lubricating oil system
DAAE066532 a Recommended fuel oil system
3V60D0025 m Flexible rubber bellows for water pipes
3V60B0081 m Flexible rubber bellows for lubricating oil pipes
4V36G0182 h Flexible hose for fuel oil pipes
4V60B0093 l Flexible hose for starting air pipes
DAAE066534 a Recommended starting air system
DBAA042536 c Damage report form
DAAE002461 b Factory acceptance test
4V60B0095 r Flexible hose for water pipes
DAAE066536 a Recommended external exhaust gas system
DAAE066535 a Recommended cooling water system
DBAA575079
DBAA575078
DBAA575080
DBAA575077
Updates
new
new
revised from l to m
revised from l to m
revised from d to h
revised from k to l
new
revised from a to c
revised from - to b
revised from o to r
new
new
removed
removed
removed
removed
Page
4-7
3-12
2-23
2-21
2-20
2-22
5-4
1-6
2-33
2-24
8-7
6-7
-
-
-
-
iv
Qingshan JSH403/404/405/406 - a5
25 February 2011
Installation Planning Instructions
Table of Contents
Table of Contents
1.
Project information
...................................................................................................................................
1.1
Project administration .......................................................................................................................
1.2
Project technical data .......................................................................................................................
1.2.1
Ambient conditions .........................................................................................................
1.2.2
Fuel oil specification .......................................................................................................
1.2.3
Classification ..................................................................................................................
1.2.4
Electric power supply .....................................................................................................
1.2.5
Painting ..........................................................................................................................
1.2.6
Factory acceptance test .................................................................................................
1.3
Documents in this project .................................................................................................................
1.3.1
Comments to this document ...........................................................................................
1.3.2
Shipyard drawings ..........................................................................................................
1.4
Corrosion protection for the engines ................................................................................................
1.4.1
Acceptance .....................................................................................................................
1.4.2
Intermediate inspection ..................................................................................................
1.4.3
Repeated inspection .......................................................................................................
1.4.4
Long-term storing ...........................................................................................................
1.4.5
Subsequent work ............................................................................................................
1.4.6
Recommended corrosion inhibitors ................................................................................
1.5
Arrival inspection ..............................................................................................................................
1.5.1
Responsibilities ..............................................................................................................
1.5.2
Inspection ......................................................................................................................
1.5.3
Instructions to be followed in case of loss or damages .................................................
1.6
Wärtsilä scope of supply for project Qingshan JSH403/404/405/406 ..............................................
1.7
Drawings ..........................................................................................................................................
Auxpac generating set
..............................................................................................................................
2.1
About the auxpac generating set ......................................................................................................
2.1.1
Recommendations for operation ....................................................................................
2.1.2
Loading rate ...................................................................................................................
2.1.3
Maximum instant load step .............................................................................................
2.2
Technical information ........................................................................................................................
2.2.1
Technical specification ....................................................................................................
2.2.2
Technical data ................................................................................................................
2.3
Auxpac automation system ..............................................................................................................
2.4
Design of the engine room ...............................................................................................................
2.4.1
Engine room arrangement ..............................................................................................
2.4.2
Noise levels ....................................................................................................................
2.4.3
Foundation .....................................................................................................................
2.5
Installation of the generating set ......................................................................................................
2.5.1
Lifting the generating set ................................................................................................
2.5.2
Installation procedure .....................................................................................................
2.5.3
Installation of flexible pipe connections ..........................................................................
2.5.4
Connection of main cables .............................................................................................
2.6
Component data, Wärtsilä scope of supply ......................................................................................
2.6.1
Flexible pipe connections (6H01) ...................................................................................
2.6.2
Packing and transportation .............................................................................................
2.6.3
0Y02 - Tools (engine) .....................................................................................................
2.6.4
0Y04 - Spare parts (engine) ...........................................................................................
2.6.5
Technical documentation ................................................................................................
2.7
Drawings ..........................................................................................................................................
Fuel Oil System
.........................................................................................................................................
3.1
System overview ..............................................................................................................................
3.1.1
Engine internal system ...................................................................................................
3.2
System design data ..........................................................................................................................
3.2.1
Fuel oil quality ................................................................................................................
1-1
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2.
3.
Qingshan JSH403/404/405/406 - a5
25 February 2011
v

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