Hand Tool Essentials.pdf

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Hand Tool
essentials
REFINE YOUR POWER TOOL PROJECTS
WITH HAND TOOL TECHNIQUES
POPULAR WOODWORKING MAGAZINE
FROM THE EDITORS OF
POPULAR WOODWORKING BOOKS
CINCINNATI, OHIO
www.popularwoodworking.com
Read This Important
Safety Notice
To prevent accidents, keep safety in mind
while you work. Use the safety guards in-
stalled on power equipment; they are for
your protection. When working on power
equipment, keep fingers away from saw
blades, wear approved eye protection to
prevent injuries from flying wood chips and
sawdust, wear approved hearing protection
to protect your hearing and consider install-
ing a dust vacuum to reduce the amount of
airborne sawdust in your woodshop. Don’t
wear loose clothing, such as neckties or
shirts with loose sleeves, or jewelry, such as
rings, necklaces or bracelets, when work-
ing on power equipment. Tie back long hair
to prevent it from getting caught in your
equipment. People who are sensitive to cer-
tain chemicals should check the chemical
content of any product before using it. The
authors and editors who compiled this book
have tried to make the contents as accurate
and correct as possible. Plans, illustrations,
photographs and text have been carefully
checked. All instructions, plans and projects
should be carefully read, studied and under-
stood before beginning construction. Due to
the variability of local conditions, construc-
tion materials, skill levels, etc., neither the
author nor Popular Woodworking Books as-
sumes any responsibility for any accidents,
injuries, damages or other losses incurred
resulting from the material presented in this
book. Prices listed for supplies and equip-
ment were current at the time of publication
and are subject to change.
Metric Conversion Chart
to convert
Inches
Centimeters
Feet
Centimeters
Yards
Meters
to
Centimeters
Inches
Centimeters
Feet
Meters
Yards
multiply by
2.54
0.4
30.5
0.03
0.9
1.1
HAND TOOL ESSENTIALS: REFINE YOUR POWER TOOL PROJECTS
WITH HAND TOOL TECHNIQUES.
Copyright © 2007 by Popular Wood-
working Books. Manufactured in Singapore. All rights reserved. No part
of this book may be reproduced in any form or by any electronic or
mechanical means including information storage and retrieval systems
without permission in writing from the publisher, except by a reviewer,
who may quote brief passages in a review. Published by Popular Wood-
working Books, an imprint of F+W Publications, Inc., 4700 East Gal-
braith Road, Cincinnati, Ohio, 45236. First edition.
Distributed in Canada by Fraser Direct
100 Armstrong Avenue
Georgetown, Ontario L7G 5S4
Canada
Distributed in the U.K. and Europe by David & Charles
Brunel House
Newton Abbot
Devon TQ12 4PU
England
Tel: (+44) 1626 323200
Fax: (+44) 1626 323319
E-mail: postmaster@davidandcharles.co.uk
Distributed in Australia by Capricorn Link
P.O. Box 704
Windsor, NSW 2756
Australia
Visit our Web site at www.popularwoodworking.com for information on
more resources for woodworkers.
Other fine Popular Woodworking Books are available from your local
bookstore or direct from the publisher.
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Library of Congress Cataloging-in-Publication Data
Hand tool techniques : combining power and hand techiques / edited
by David Thiel. -- 1st ed.
p. cm.
ISBN 13: 978-1-55870-815-0 (pbk. : alk. paper)
ISBN 10: 1-55870-815-4 (pbk. : alk. paper)
1. Woodworking tools. I. Thiel, David.
TT186.H35 2007
684’.08--dc22
2006039668
E dito r:
David Thiel
D es ign er :
Brian Roeth
P ho to g ra phy by:
Al Parrish and individual authors
Illustra tions by:
John Hutchinson
P r od uc tion co ord in at o r :
Jennifer Wagner
about the authors
PA UL
ANTHONY
F RA NK
K LA US Z
Paul Anthony is a woodworking author and teach-
er living in Riegelsville, Pennsylvania. He is the
author of
Smart Workshop Solutions
and edits the
Tricks of the Trade column for
Popular Woodworking
magazine.
L O NNIE
BI RD
Educated in the Hungarian trade school system,
Frank is a master cabinetmaker, author, teacher
and owner of Frank’s Cabinet Shop in Pluckemin,
New Jersey, specializing in fine furniture reproduc-
tions and architectural fixtures.
D O N
MC C ON NEL L
Lonnie runs the Lonnie Bird School of Fine Wood-
working in Dandridge, Tennessee; is the author of
six books, including
The Complete Illustrated Guide to
Using Handtools;
and is a contributing editor to
Fine
Woodworking
magazine.
G RAHAM
BLACKB UR N
Don is a planemaker for Clark & Williams in Eu-
reka Springs, Arkansas, and is an avid researcher
into the history of the woodworking trade and its
tools. Before becoming a toolmaker, Don was a
professional woodworker, specializing in ornamen-
tal carvings.
RI C K
P ETER S
Graham is a furniture maker and author of 18
books on woodworking and home building, includ-
ing
Traditional Woodworking Handtools
and
Traditional
Woodworking Techniques.
He also is the publisher of
the
Woodworking in Action
DVD-based magazine.
D AV ID
CHAR LESWOR T H
Rick is a woodworker and publishing professional
and resides in Emmaus, Pennsylvania. He is the
author of more than a dozen woodworking and
home-improvement books, including
Woodworker’s
Hand Tools: An Essential Guide.
C HR IS TO PH E R
S CH W A R Z
David teaches courses in making fine furniture
from his shop in Devon, England, and is the au-
thor of the three-volume set of books titled
Furniture-Making Techniques.
He also has four DVDs
produced by Lie-Nielsen Toolworks on sharpening,
tuning and using traditional hand tools.
ADAM
CHERU BI NI
Chris is editor of
Popular Woodworking
magazine,
a contributing editor to
The Fine Tool Journal
and
teaches traditional woodworking techniques. He
has two DVDs produced by Lie-Nielsen Toolworks
on nearly forgotten hand tools and on blending
hand tools and power tools.
PA UL
S ELLE RS
Adam builds reproduction furniture using the
tools and techniques of the 18th century. He dem-
onstrates his crafts at Pennsbury Manor in Bucks
County, Pennsylvania, on Historic Trades Days
and is a contributing editor to
Popular Woodworking
magazine.
SCOTT
G I BSON
Paul began his woodworking career 40 years ago
as an apprentice in England. An advocate of hand
tools in the modern shop, today he builds furni-
ture and teaches in Texas at the School of Wood-
working, which he started in 1995.
H AR RELS O N
S TA N LE Y
Scott, author of
The Workshop,
is a writer and
woodworker in East Waterboro, Maine. He is the
former editor of
Fine Woodworking
magazine.
R OG ER
HOL MES
Harrelson is a teacher and importer of fine Japa-
nese woodworking tools. He is also the host of
a number of DVDs, including one discussing his
side-sharpening technique in detail and another
on setting up and using Japanese planes.
J I M
ST UA RD
Roger trained as a furniture maker in England and
has been working wood professionally and for fun
for 30 years. Formerly an editor at
Fine Woodwork-
ing
magazine, he now lives in Lincoln, Nebraska.
Jim is a former editor for
Popular Woodworking
mag-
azine and is currently enjoying his two children
and creating fly-fishing videos for the internet.
table of contents
1
introduction to
hand tools
1
2
3
Why Use Hand Tools?
.
Hand Tools for $100
.
. . 8
. . 14
. . 20
2
sharpening
4
5
6
7
8
9
10
11
12
Sharpening Plane Irons
.
Sharpen a Chisel
.
Side Sharpening
.
. . 31
. . 36
. . 40
. . 25
The Ultimate Hand Tool Shop
.
Very Scary Sharp
.
The Ruler Trick
.
. . 44
. . 50
Learning Curves: Plane Irons
.
The Useful Cabinet Scraper
.
. . 58
. . 61
Side-Clamping Honing Guide
.
Sharpen a Drawknife
.
. . 62
5
chisels
28
29
30
31
32
Chisel Use
.
. . 1 44
. . 14 8
6
other hand tools
33
34
35
36
. . 162
The Essential Awl
.
The Striking Knife
.
. . 168
. . 174
. . 17 7
. . 180
Advanced Chisel Techniques
.
Resurrecting Chisels
.
. . 1 53
Using a Marking Knife
.
Modifying Stock Chisels
.
. . 159
The Mystery of Try Squares
.
Drawboring Resurrected
.
Return of the Rasp
.
. . 1 88
. . 192
Make Your Own Chisel Handles
.
37
38
39
. . 184
Wooden Spokeshaves
.

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