Self-Study Programme 192 Passat 1997 the technology.pdf

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Service.
192
The Passat ‘97
The Engineering
Design and Function
Self Study Programme
For internal use only.
"
VOLKSWAGEN AG, Wolfsburg
All rights reserved. Specifications subject to change.
640.2810.11.10
Technical status: 11/96
`
Printed on chlorine-free
bleached cellulose paper.
Service Department
The Passat ‘97
SSP 192/107
Having provided you with an initial overview
of the new Passat in the Self Study Programme
entitled “The Passat ‘97 – The Presentation”,
we now want to describe in detail how the
car’s various components are designed and
how they function.
The subjects of the VR5 engine, convenience
electronics and navigation system are so wide-
ranging that it would be beyond the scope of
this Self Study Programme.
We will therefore deal with them separately.
2
Page
Introduction
Vehicle Safety
1.8-ltr. 5V Engine ADR
1.8-ltr. 5V Turbo Engine AEB
2.8-ltr. V6 Engine ACK
1.9-ltr. TDI Engine AFN
Gearbox
Drive Shafts
Running Gear
ABS/EDL
Electrics
Air-conditioning
04
06
20
22
26
34
38
40
43
48
55
60
Important! / Note!
New!
This Self Study Programme is not a Workshop Manual!
Please refer to the relevant Service Literature for all inspection, adjustment and repair
instructions.
3
Introduction
Overview of topics
Engines
Given that the engine concepts used in the
Passat ‘97 are tried and tested, we will con-
fine ourselves solely to special innovations
such as the variable valve timing featured
in the 2.8-ltr. V6 engine.
Gearbox
Non-ferrous metals, such as aluminium or
magnesium, are being used increasingly in
vehicle construction. In this booklet we will
explain the advantages and special features
of magnesium components.
Electrics
You will be given information regarding
the gas discharge headlights.
Drive shafts
We will explain how length compensation
works in the triple roller drive shafts.
4
ABS/EDL
As a part of the ABS/EDL system, we will
present you the new hydraulic unit with
an integrated control unit.
Running gear
In addition to information about the torsion
beam rear axle and the double wishbone
rear axle, we will show you the new design
of the new wheel bearing generation.
SSP 192/001
Air-conditioning
The latest developments and the special fea-
tures of the CLIMAtronic will be described.
Vehicle safety
We will describe the gradual action of the
side airbag and the belt tensioner with
belt force limiter.
5

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