Popular Woodworking No 223 - February 2016.pdf

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Make Your Own Federal Bandings
Bosch
Jigsaw
February 2016
#223
Standing
Desk
Design & Build
For a Custom Fit
Miniature Tools (That Work!)
Curved Hanging Shelves
Portable Planers: Perfect for Most Shops
PURVEYORS OF FINE MACHINERY®, SINCE 1983!
10" CONTRACTOR-STYLE TABLE SAW
with RIVING KNIFE
1
10" HYBRID TABLE SAW
with RIVING KNIFE
Motor: 1 ⁄
2
HP, 110V/220V, single-phase,
prewired to 110V, 11.5A/5.7A
Precision-ground cast iron table
with wings: 25
1
4
" x 40"
Arbor:
5
8
"
Arbor speed: 4000 RPM
Capacity: 3
1
8
" @ 90°, 2
1
4
" @ 45°
Rip capacity: 30" R, 12" L
Approx. shipping weight: 208 lbs.
FREE 10" CARBIDE-TIPPED BLADE
175370
Motor: 2 HP, 120V/240V, prewired 120V, single-phase, 60 Hz
Amps: 15A at 120V, 7.5A at 240V
Precision-ground cast iron table
with wings measures:
40
1
2
" W x 27" D
Table height: 35
3
8
"
Footprint: 21" L x 19
1
2
" W
Arbor:
5
8
"
Arbor speed: 3450 RPM
Rip capacity: 30" right, 15" left
Overall size: 57
1
4
" W x 35
3
8
" H x 37
1
2
" D
Approx. shipping weight: 348 lbs.
FREE 10" CARBIDE-TIPPED BLADE
3092372
G0732
795
$
00
SALE
$
665
00
$
99
shipping
lower 48 states
G0771
795
$
00
SALE
$
695
00
$
99
shipping
lower 48 states
10" HYBRID TABLE SAW
with RIVING KNIFE
Motor: 2 HP, 110V/220V*, single-phase, prewired to 220V
Amps: 16A at 110V, 8A at 220V
Precision-ground cast-iron table
Measures: 27" D x 40" W
Table height: 34"
Footprint: 20" L x 21
1
2
" W
Arbor:
5
8
"
Arbor speed: 3850 RPM
Capacity @ 90°: 3
1
8
"
Capacity @ 45°: 2
3
16
"
Rip capacity: 30" right, 12" left
Overall size: 60" L x 36" W x 40" H
Approx. shipping weight: 416 lbs.
232857
* Converting to 110V requires
purchase of T23999 conversion kit.
$
10" 3 HP CABINET LEFT-TILTING TABLE SAWS
Motor: 3 HP, 240V, single-phase, 3450 RPM, 14A
Cutting capacity: 8" L, 25
5
8
" R of blade (G1023RL),
8" L, 53" R of blade (G1023RLX)
Maximum depth of cut @ 90°: 3"
Maximum depth of cut @ 45°: 2
1
8
"
Extension table: 40" W x 27" D (G1023RLX)
Base dimension: 20
1
2
" x 20
1
2
"
Approx. shipping weight: 550 lbs.
FREE 10" CARBIDE-TIPPED BLADE
G1023RL
ONLY
FREE 10"
CARBIDE-TIPPED BLADE
$
1350
$
00
00
$
99
$
shipping
lower 48 states
G0715P
ONLY
$
850
00
99
7' RAILS AND EXTENSION TABLE
shipping
lower 48 states
G1023RLX
ONLY
1625
150
177335
shipping
lower 48 states
10" CABINET TABLE SAWS
with RIVING KNIFE
Motor: 3 HP, 220V, single-phase, 12.8A
Precision-ground cast iron table with
extension: 27" x 40" (G0690),
27" x 74
3
4
" (G0691)
Table height: 34"
Arbor:
5
8
"
Arbor speed: 4300 RPM
Max. dado width:
13
16
"
Capacity @ 90º: 3
1
8
", @ 45º: 2
3
16
"
Rip capacity: 29
1
2
" R, 12" L
Approx. shipping weight: 530 lbs. (G0690),
557 lbs. (G0691)
WITH RIVING KNIFE
6" JOINTERS
with BUILT-IN MOBILE BASE
Motor: 1 HP, 110V/220V, single-phase, 14A/7A
Prewired voltage: 110V
Table size: 6
5
8
" x 47
3
8
"
Number of knives: 3
Cutterhead speed: 5000 RPM
FREE PAIR
Cutterhead diameter: 2
1
2
"
OF SAFETY
Maximum depth of cut:
1
8
"
PUSH
Cuts per minute: 15,000
BLOCKS!
Fence size: 29
1
8
" long x 4" high
Approx. shipping weight: 262 lbs. (G0813), 259 lbs. (G0814)
G0690
ONLY
G0691
ONLY
$
$
WITH RIVING KNIFE AND EXTENSION RAILS
1525
00
00
FREE 10" CARBIDE-
TIPPED BLADE
232857
WITH KD STAND
$
1625
150
G0813
ONLY
WITH CABINET STAND
$
$
525
00
00
$
shipping
lower 48 states
G0814
ONLY
595
79
shipping
lower 48 states
8" JOINTERS
Motor: 3 HP, 240V, single-phase, TEFC, 3450 RPM, 12A
Precision-ground cast iron table size: 73
1
2
" x 9
3
8
"
Cutterhead speed: 4800 RPM
Cutterhead diameter: 3"
Max. depth of cut:
1
8
"
Max. rabbeting depth:
1
2
"
Cuts per minute: 19,200 (G0656W),
21,400 (G0656XW)
BUILT-IN
Approx. shipping weight: 517 lbs.
MOBILE
BASE
WITH BUILT-IN MOBILE BASE
10" JOINTER/PLANER COMBO
Motor: 2
1
2
HP, 220V, single-phase, 9.9A, 3400 RPM
Jointer table size: 12
1
2
" x 40
15
16
"
Cutterhead knives: 2 HSS
Knife size: 10
1
4
" x
11
16
" x
1
8
"
Cutterhead diameter: 2
9
32
"
Cutterhead speed: 6500 RPM
Max. depth of cut:
1
8
" (jointer),
3
16
" (planer)
Maximum width of cut: 10
1
4
" (jointer),
9
3
4
" (planer)
Cuts per minute: 13,000
Floor-to-table height (jointer): 33
3
4
"
Overall dimensions: 46" L x 27" W x 38" H
Approx. shipping weight: 378 lbs.
GERMAN
DESIGNED AND
ENGINEERED
FREE PAIR
OF SAFETY
PUSH
BLOCKS!
FREE PAIR
OF SAFETY
PUSH
BLOCKS!
G0656W
ONLY
$
875
00
$
WITH SPIRAL CUTTERHEAD & BUILT-IN MOBILE BASE
G0656XW
ONLY
16POP
17806
1295
00
$
150
shipping
lower 48 states
G0675
ONLY
$
1255
00
$
99
shipping
lower 48 states
TECHNICAL SERVICE:
2 GREAT SHOWROOMS!
BELLINGHAM, WA • SPRINGFIELD, MO
570-546-9663
FAX: 800-438-5901
ALMOST A MILLION SQUARE FEET PACKED TO THE RAFTERS WITH MACHINERY & TOOLS
2 OVERSEAS QUALITY CONTROL OFFICES STAFFED WITH QUALIFIED GRIZZLY ENGINEERS
HUGE PARTS FACILITY WITH OVER 1 MILLION PARTS IN STOCK AT ALL TIMES
TRAINED SERVICE TECHNICIANS AT BOTH LOCATIONS • MOST ORDERS SHIP THE SAME DAY
772 PAGES OF HIGH
QUALITY MACHINES & TOOLS
AT INCREDIBLE PRICES
FREE 2016
CATALOG
15" PLANERS
Motor: 3 HP, 240V, single-phase, 12A
Max. cutting width: 15"
Max. stock thickness: 8"
Min. stock thickness:
3
16
"
Min. stock length: 8" (G0453W), 6" (G0453ZW)
Max. cutting depth:
1
8
"
Feed rate: 16 and 20 FPM
Cutterhead diameter: 3"
Cutterhead speed: 5000 RPM
Power feed rollers: solid serrated steel
Table size: 41
3
4
" x 16"
Overall dimensions: 38" W x 42
1
2
" H x 42" D
Approx. shipping weight:
594 lbs. (G0453W), 604 lbs. (G0453ZW)
$
20" PLANERS
Motor: 5 HP, 240V, single-phase, 20A
Table size: 21" x 25
3
4
" (21" x 56
1
2
" with wings)
Max. cutting width: 20"
Min. stock length: 7
1
2
"
Max. cutting depth:
1
8
"
Feed rate: 16 and 20 FPM
Number of carbide inserts: 96 (G0454ZW)
BUILT-IN
Number of knives: 4 HSS (G0454W)
MOBILE
1
Knife size: 20" x 1" x ⁄
8
" (G0454W)
BASE
Cutterhead speed: 5000 RPM
1
1
Overall dimensions: 44" W x 56 ⁄
2
" D x 43 ⁄
2
" H
Approx. shipping weight: 947 lbs.
$
G0453W
ONLY
$
1195
00
WITH SPIRAL CUTTERHEAD
G0453ZW
ONLY
$
1895
00
150
G0454W
ONLY
$
1795
00
WITH SPIRAL CUTTERHEAD
shipping
lower 48 states
G0454ZW
ONLY
$
2625
00
179
PRECISION-GROUND
CAST IRON BED & INFEED/
OUTFEED TABLES
shipping
lower 48 states
3 HP SHAPER
Motor: 3 HP, 240V, single-phase, with
reversing switch, 12A
Precision-ground cast iron table with
extension wing attached: 30
1
2
" x 28
1
4
"
Floor-to-table height: 34"
Spindle travel: 3"
3 Interchangeable spindles:
1
2
",
3
4
", and 1"
Spindle openings on table: 1
1
4
", 3", 4", and 7"
Spindle speeds:
7000 and 10,000 RPM
Approximate shipping weight:
$
99
392 lbs.
shipping
lower 48 states
14" 12 SPEED HEAVY- DUTY
FLOOR DRILL PRESS
Motor:
3
4
HP, 110V, single-phase, 9A
Swing: 14"
Drill chuck:
1
64
"–
5
8
"
Drilling capacity:
3
4
" steel
Spindle taper: MT#2
Spindle travel: 3
1
4
"
Speeds: 140, 260, 320, 380, 480, 540, 980, 1160,
1510, 1650, 2180, 3050 RPM
Collar size: 2.595"
Precision-ground cast iron table size: 11
3
8
" square
Table swing: 360º
INCLUDES BUILT-IN
Table tilt: 90º left & right
LIGHT (BULB NOT
Overall height: 64"
INCLUDED)
Approx. shipping weight: 171 lbs.
177335
G1026
1195
$
00
SALE
$
1175
00
G7944
ONLY
$
405
00
$
79
shipping
lower 48 states
2 HP PORTABLE DUST COLLECTOR
This mobile Dust Collector will handle up to three of your
largest dust producing machines at the same time.
Motor: 2 HP, 240V, single-phase
Amps: 9A
Air suction capacity: 1360 CFM
Static pressure: 11.3"
Filter rating: 2.5 micron
6" Inlet and “Y” with two 4" openings
Impeller: 12
3
4
" cast aluminum
Portable base size: 27
1
2
" x 47
1
2
"
Upper bag size (dia. x depth): 19
1
2
" x 47
1
2
"
Lower bag size (dia. x depth): 19
1
2
" x 33"
MADE IN
Lower bag capacity: 5.7 cubic feet
AN ISO 9001
Powder-coated finish
FACTORY
Height with bags inflated: 94
1
2
"
Approx. shipping weight: 137 lbs.
1
1
2
HP CYCLONE
DUST COLLECTOR
Motor: 1
1
2
HP, 110V/220V, single-phase,
TEFC, 3450 RPM
Air suction capacity: 775 CFM
Static pressure at rated CFM: 1.80"
Intake port: 6" with included 5"
FULLY MOBILE
optional port
WITH BUILT-IN
Impeller: 13
1
2
" steel
CASTERS
Height: 68"
Built-in remote control switch
Approx. shipping weight: 210 lbs.
ONLY
68"
TALL!
G0786
ONLY
$
385
$
00
79
shipping
lower 48 states
G0703P
ONLY
$
850
00
$
79
shipping
lower 48 states
30
TH
ANNIVERSARY 17" 2HP
HEAVY-DUTY BANDSAW
Motor: 2 HP, 110V/220V, single-phase,
TEFC, prewired 220V, 1725 RPM
Amps: 20A at 110V, 10A at 220V
Precision-ground cast iron table
size: 17" x 17" x 1
1
2
" thick
MADE IN
Table tilt: 10° left, 45° right
AN ISO 9001
FACTORY
Floor-to-table height: 37
1
2
"
1
Cutting capacity/throat: 16 ⁄
4
" left
Blade size: 131
1
2
" long
Approx. shipping weight: 342 lbs.
17" HEAVY-DUTY BANDSAW
Motor: 2 HP, 110V/220V, prewired
to 220V, single-phase, TEFC
Precision-ground cast iron
MADE IN
table size: 17" sq.
AN ISO 9001
FACTORY
Table tilt: 45º R, 10º L
Cutting capacity/throat: 16
1
4
"
Max. cutting height: 12
1
8
"
Blade size: 131
1
2
" L (
1
8
"–1" W)
Blade speeds: 1700 & 3500 FPM
Quick-release blade tension lever
Approx. shipping weight: 346 lbs.
14" 1
3
4
HP DELUXE
BANDSAW
Motor: 1
3
4
HP, 110V/220V, prewired
110V, single-phase, TEFC, 15A/7.5A
Table size: 19
3
4
" x 14
3
16
" x 1
1
2
" thick
Table tilt: 8° left, 45° right
Floor-to-table height: 42
1
4
"
Cutting capacity/throat: 13
3
8
"
Maximum cutting height: 10"
Blade width:
1
8
"–
3
4
"
Blade speed: 3000 FPM
Approx. shipping weight: 284 lbs.
G0513ANV
ONLY
$
FOLLOW
US:
895
00
$
99
G0513P
ONLY
shipping
$
lower 48 states
895
00
$
99
G0778
shipping
lower 48 states
ONLY
$
1150
00
Free!
shipping
lower 48 states
OVER 15,000 PRODUCTS ONLINE!
SCAN QR CODE TO
VIEW VIDEO LIBRARY
WANT STUNNING, CUSTOMIZED
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Making Solutions
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Item #98-318
Item #99-762
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UNLEASH YOUR CREATIVITY WITH
For more information visit:
www.freudtools.com
©2015. Red router bits are a registered trademark of Freud America, Inc. (US) 1-800-334-4107
CARD #67 or go to PWFREEINFO.COM
CONTENTS
FEBRUARY 2016
32
F E AT U R E S
37
43
24
ONLINE
u
Learn to use your body as a basic unit of
measurement as you build a custom-tailored
18th-century standing desk with hand tools.
BY J I M TO LP IN
Perfect
Proportions
37
ONLINE
u
Learn clever techniques for shop-made
bandings as you create these three Federal
designs.
BY M A R I O RO D R I G UE Z
Shop-made
Bandings
43
Marco Terenzi thinks small – in a good way.
His functional scale-model tools are building
this young toolmaker a growing fan base.
BY C H R I S TO P H ER S C H WA R Z
Micro Marco
ONLINE
u
Learn more about how 18th-century furniture
makers used proportion as their guide.
popularwoodworking.com/feb16
Period Proportions
Learn how to make diamond banding with
just a router bit and a simple jig.
popularwoodworking.com/feb16
Diamond Banding
See the work of another miniature toolmaker.
popularwoodworking.com/feb16
Mini More
32
48
Bigger isn’t necessarily better – discover how
the flexibility and size of a “lunchbox” planer
might make it the best choice for your shop.
BY C H R I S TO P H ER S C H WA R Z
Why Portable
Planers are
Better
Discover how to translate mathematical
equations into graceful curves as you build
these shelves that seem to float on the wall.
BY BRUC E W IN T ER B O N
Bow Shelves
ONLINE
u
Make floating shelves of a different design.
popularwoodworking.com/feb16
More on Shelves
ONLINE
u
Learn the differences between universal and
induction motors.
popularwoodworking.com/feb16
Spin Room
53
ONLINE
u
You don’t need to dig out a calculator to
come up with a shapely curve – just break out
a stick, a string and a flashlight.
BY R A N E Y N EL S O N
Nice Curves,
No Math
48
COVER PHOTO BY CRAIG WESTER; PLANERS PHOTO BY AL PARRISH; BANDING PHOTO BY MARIO RODRIGUEZ;
HANDPLANE PHOTO BY CHRISTOPHER SCHWARZ; BOW SHELVES PHOTO BY BRUCE WINTERBON
Draw geometric shapes with a compass.
popularwoodworking.com/feb16
Pencil it In
popularwoodworking.com
3
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