Training Course.pdf

(16797 KB) Pobierz
SACMI VERONA SPA
OPERA ROLLFED
Training Course
October 2015
Training Documentation
0
Training Documentation
1
SUMMARY
Summary............................................................................................................................................................ 2
General Safety indication ................................................................................................................................ 10
Safety symbols ............................................................................................................................................. 10
Warning signals ............................................................................................................................................... 10
Danger signs .................................................................................................................................................... 11
Alert signs ........................................................................................................................................................ 11
General Machine Safety .............................................................................................................................. 12
Emergency Push Buttons ................................................................................................................................. 12
Restarting the Machine after an Emergency Stop .......................................................................................... 13
Main Safety Disconnects ................................................................................................................................. 13
Machine Guards and other Safety Devices ..................................................................................................... 14
Safety Devices for the Protection of the Machine .......................................................................................... 15
1) Worm screw .................................................................................................................................... 15
2) Inlet and placement of the star wheel ............................................................................................ 16
3) Safety clutches................................................................................................................................. 17
4) Air limit switch ................................................................................................................................. 18
5) Overload motor switches ................................................................................................................ 19
6) Head travel limiting device .............................................................................................................. 20
7) Phase Monitor device ...................................................................................................................... 20
Jog Pendant ..................................................................................................................................................... 21
Stack Light Status Indicator ............................................................................................................................. 21
Machine description ........................................................................................................................................ 22
Container Transport Unit............................................................................................................................. 25
Bottle Presence Detection Photocell ............................................................................................................... 26
In-feed worm screw and entrance/exit stars .................................................................................................. 26
Open-close device for entering bottles ........................................................................................................... 27
Central carrousel ......................................................................................................................................... 27
Traction motor for central carrousel ............................................................................................................... 27
Plates ............................................................................................................................................................... 28
Plates motion systems ......................................................................................................................... 28
Head jacks ........................................................................................................................................................ 29
Motorized head system ................................................................................................................................... 29
Labelling Station Traction Motor ................................................................................................................. 30
Training Documentation
2
Reel Stand Device ............................................................................................................................................ 30
Web Tracker .................................................................................................................................................... 31
Registration Mark Photocell ............................................................................................................................ 32
Feed Roller ....................................................................................................................................................... 33
Traction Roller motor ...................................................................................................................................... 34
Film Presence Photocell .................................................................................................................................. 34
Cutting System................................................................................................................................................. 35
Transfer Drum ................................................................................................................................................. 37
Glue Heating Unit ............................................................................................................................................ 38
Smoothing Pad Device ..................................................................................................................................... 40
Transfer Anomaly Photocell ............................................................................................................................ 41
Automatic Splicer ............................................................................................................................................ 42
Auto Splice Working Principle ............................................................................................................. 42
Automatic Splicer components ........................................................................................................... 43
Kernel keyboard overview and function ............................................................................................. 47
Keyboard.............................................................................................................................................................. 47
Keyboard Function............................................................................................................................... 47
Auto Splicer Enabling ........................................................................................................................... 49
How to start the Auto-splice unit ........................................................................................................................ 49
How to select the starting reel ............................................................................................................................ 51
How to reset the reference mark ........................................................................................................................ 51
How to reset an alarm ......................................................................................................................................... 51
How to reset the auto-splice unit ........................................................................................................................ 51
How to splice in Manual Mode ............................................................................................................................ 51
Photocell mark detection for Splice system ........................................................................................ 52
Procedure to teach the sensor ............................................................................................................................ 53
Label Setup for Auto Splice.................................................................................................................. 54
Electrical Control Cabinet ............................................................................................................................ 55
24V Power Supply ................................................................................................................................ 56
Brake Control ....................................................................................................................................... 56
Motion System .................................................................................................................................... 56
Frequency Driver ................................................................................................................................. 57
Power Switch ....................................................................................................................................... 58
Phase Monitor ..................................................................................................................................... 58
PLC ....................................................................................................................................................... 58
Safety Device ....................................................................................................................................... 59
Contactor ............................................................................................................................................. 59
Relay & Solid State Relay ..................................................................................................................... 59
Training Documentation
3
Clamp Board ........................................................................................................................................ 60
HMI ...................................................................................................................................................... 60
Air Conditioner Unit............................................................................................................................. 61
OPERATING INSTRUCTION............................................................................................................................... 62
OPERATIONS TO BE PERFORMED BEFORE STARTING THE PRODUCTION CYCLE ........................................ 62
STARTING AN AUTOMATIC CYCLE ................................................................................................................... 70
PREHEATING .................................................................................................................................................... 71
RUNNING THE MACHINE ................................................................................................................................. 73
STOPPING THE MACHINE ................................................................................................................................ 73
SHUTDOWN CYCLES AND RESET OPERATIONS ............................................................................................... 74
EMERGENCY SHUTDOWN WITH FAULT MESSAGE CLASS 1... AND 3... ............................................... 74
LOADING CONSUMABLES ............................................................................................................................ 75
GLUE ................................................................................................................................................................ 75
LABEL REEL....................................................................................................................................................... 76
Labelling speed ............................................................................................................................................ 77
Adjustments..................................................................................................................................................... 79
Star Wheels: Inlet - Outlet ........................................................................................................................... 79
Worm screw adjustment ............................................................................................................................. 82
Worm screw side adjustment...................................................................................................................... 84
Labelling unit adjustment ............................................................................................................................ 86
Cutting System................................................................................................................................................. 86
Materials Required for the Adjustment of the Cutting System........................................................... 86
Cutting Blade ....................................................................................................................................... 87
Cutting Roller suction ...................................................................................................................................... 88
Glue Roller ....................................................................................................................................................... 89
Glue on gluing roller ............................................................................................................................ 89
Glue on label ........................................................................................................................................ 90
Transfer drum .................................................................................................................................................. 92
Synchronization of label cutting/transfer............................................................................................ 92
Synchronization of label transfer/bottle ............................................................................................. 93
Setting of mark reader photocell .................................................................................................................... 94
Reel Brakes ...................................................................................................................................................... 94
Zeroing of the cutting roller encoder .............................................................................................................. 94
Pneumatic system adjustment ........................................................................................................................ 96
Maintenance.................................................................................................................................................... 98
Training Documentation
4

Plik z chomika:

Inne pliki z tego folderu:

Inne foldery tego chomika:

Zgłoś jeśli naruszono regulamin