EXJ_0A.PDF

(24 KB) Pobierz
XJ
LUBRICATION AND MAINTENANCE
0-1
LUBRICATION AND MAINTENANCE
CONTENTS
page
page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . 1
MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . 2
GENERAL INFORMATION
INDEX
page
SPECIFICATIONS
ENGINE OIL—DIESEL ENGINES . . . . . . . . . . . . . 1
page
FLUID CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . 1
SPECIFICATIONS
ENGINE OIL—DIESEL ENGINES
Use only Diesel Engine Oil meeting standard
MIL-
2104C
or API Classification
SG/CD
or
CCMC PD2.
MANUAL TRANSMISSION
Recommended lubricant for AX15 transmissions is
Mopar 75W–90, API Grade GL–3 gear lubricant, or
equivalent.
Correct lubricant level is from the bottom edge, to
no more than 6 mm (1/4 in.) below the bottom edge of
the fill plug hole.
Approximate dry fill lubricant capacity is:
3.10 liters (3.27 qts.) for 4–wheel drive applica-
tions.
3.15 liters (3.32 qts.) for 2–wheel drive applica-
tions.
SAE VISCOSITY GRADE
CAUTION: Low viscosity oils must have the proper
API quality or the CCMC G5 designation.
To assure of properly formulated engine oils, it is
recommended that SAE Grade 15W-40 engine oils
that meet Chrysler material standard MS-6395, be
used. European Grade 10W-40 oils are also accept-
able.
Oils of the SAE 5W-30 or 10W-30 grade number
are preferred when minimum temperatures consis-
tently fall below -12°C.
TRANSFER CASE
COMMAND-TRAC 231 . . . . . . . . . . . . . . . . . . 1.3 L
FRONT AXLE
Model 181 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 L
FLUID CAPACITIES
FUEL TANK
Diesel Engine Equipped Vehicles . . . . . . . . . . 76.4 L
REAR AXLE
Model 194 . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.6 L*
8-1/4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.3 L**
* When equipped with TRAC-LOK, include 4
ounces of Friction Modifier Additive.
** When equipped with TRAC-LOK, include 5
ounces of Friction Modifier Additive.
ENGINE OIL
2.5L Diesel Engine (includes filter) . . . . . . . . . 6.5 L
COOLING SYSTEM
2.5L Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8.0 L
0-2
LUBRICATION AND MAINTENANCE
XJ
MAINTENANCE SCHEDULE
INDEX
page
GENERAL INFORMATION
MAINTENANCE SCHEDULE—DIESEL ENGINE . . 2
page
SCHEDULE—A . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SCHEDULE—B . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Check
Check
nuts.
Check
ing nuts.
Check
nuts.
Check
all fluid levels.
correct torque, intake manifold mounting
correct torque, exhaust manifold mount-
correct torque, turbocharger mounting
correct torque, water manifold bolts.
GENERAL INFORMATION
MAINTENANCE SCHEDULE—DIESEL ENGINE
The following are engine related Maintenance
items which are unique to Diesel engine-equipped
vehicles. Refer to the 1997 XJ Service Manual for
gasoline engine and non-engine related Maintenance
Schedules.
The service intervals are based on odometer read-
ings in kilometers. There are two maintenance sched-
ules that show proper service intervals. Use the
schedule that best describes the conditions the vehi-
cle is operated under.
Schedule-A
lists all the sched-
uled maintenance to be performed under normal
operating conditions.
Schedule-B
is the schedule for
vehicles that are operated under one or more of the
following conditions:
Day and night temperatures are below freezing.
Stop and go driving.
Long periods of engine idling.
Driving in dusty conditions.
Short trips of less than 8 kilometers (5 miles).
Operation at sustained high speeds during hot
weather above 32°C (90°F).
Taxi, police or delivery service.
Trailer towing.
10 000 KM
Change engine oil.
Change engine oil filter.
20 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Retorque cylinder head bolts.*
*
Engines equipped with a steel head gasket do not
need this service procedure performed. Refer to
Group 9, Engines for head gasket identification.
30 000 KM
Change engine oil.
Change engine oil filter.
40 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Replace fuel filter/water separator element.**
50 000 KM
Change engine oil.
Change engine oil filter.
AT EACH STOP FOR FUEL OR SCHEDULED
SERVICE STOP
Check engine oil level.
Check engine coolant level.
Inspect drive belt.
Visually inspect intercooler for obstruction.
Clean as necessary.
Visually inspect radiator for obstruction. Clean
as necessary.
Inspect for fuel, oil or coolant leaks.
Inspect battery cable connection and excessive
corrosion.
Inspect for presence of water in fuel filter/water
separator, drain if necessary.
SCHEDULE—A
1 000 KM
Change engine oil.
Change engine oil filter.
XJ
GENERAL INFORMATION (Continued)
60 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check glow plug operation.
Replace drive belt.
Check engine smoke.
Replace engine coolant.
70 000 KM
Change engine oil.
Change engine oil filter.
80 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Replace fuel filter/water separator element.**
90 000 KM
Change engine oil.
Change engine oil filter.
100
000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
LUBRICATION AND MAINTENANCE
0-3
Check correct torque, exhaust manifold mount-
ing nuts.
Check correct torque, turbocharger mounting
nuts.
Check correct torque, water manifold bolts.
1 000 KM
Change engine oil.
Change engine oil filter.
Check all fluid levels.
5 000 KM
Change engine oil.
Change engine oil filter.
10 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
15 000 KM
Change engine oil.
Change engine oil filter.
20 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Retorque cylinder head bolts.*
*
Engines equipped with a steel head gasket do not
need this service procedure performed. Refer to
Group 9, Engines for head gasket identification.
25 000 KM
Change engine oil.
Change engine oil filter.
30 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check glow plug operation.
Replace drive belt.
Check engine smoke.
Replace engine coolant.
35 000 KM
Change engine oil.
Change engine oil filter.
EVERY 40 000 KM AFTER 80 000 KM
Replace fuel filter/water separator element.**
**The fuel filter/water separator element should be
replaced once a year if the vehicle is driven less than
40 000 km annually or if power loss from fuel star-
vation is detected.
EVERY 10 000 KM AFTER 100 000 KM
Change engine oil.
Change engine oil filter.
EVERY 20 000 KM AFTER 100 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
SCHEDULE—B
500 KM
Check correct torque, intake manifold mounting
nuts.
0-4
LUBRICATION AND MAINTENANCE
XJ
GENERAL INFORMATION (Continued)
40 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Replace fuel filter/water separator element.
45 000 KM
Change engine oil.
Change engine oil filter.
50 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
55 000 KM
Change engine oil.
Change engine oil filter.
60 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Replace fuel filter/water separator element.
65 000 KM
Change engine oil.
Change engine oil filter.
70 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
75 000 KM
Change engine oil.
Change engine oil filter.
80 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check glow plug operation.
Replace drive belt.
Check engine smoke.
Replace engine coolant.
85 000 KM
Change engine oil.
Change engine oil filter.
90 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
95 000 KM
Change engine oil.
Change engine oil filter.
100
000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
Replace fuel filter/water separator element.
EVERY 5 000 KM AFTER 100 000 KM
Change engine oil.
Change engine oil filter.
EVERY 10 000 KM AFTER 100 000 KM
Change engine oil.
Change engine oil filter.
Replace air filter element.
Check drive belt tension.
Check glow plug operation.
EVERY 20 000 KM AFTER 100 000 KM
Replace fuel filter/water separator element.
Zgłoś jeśli naruszono regulamin